Posted by Andrew Tinsley on 09/02/2017 12:03:52:
Hello,
Pretty obvious that hardening should be done before regrinding. But I don't understand the comment that "so he is already undersize". This bed has never been reground, so I expect it could be hardened prior to regrinding, Or is the likely distortion will be so great that the "maximum permitted regrind" will be exceeded?
The unhardened standard bed lasted, what, 50 years or more? How old is your mate? Is that not long enough for him?
YOu can grind down as much as you like, within reason, but will have to do additional work to realign the half nuts with with leadscrew if too much is taken off the sides of the shears. Also, the carriage will need to ground to match the new bed. No point in running old on new. This should include machining down the area where the catch plates sit in order to compensate for reduced bed thickness.
If the bed has that much wear he will need to look too at the cross slide. It will probably need regrinding, along with the dovetails on the saddle in order to be up to scratch on par with a reground bed. Also look carefully at the headstock bearings and spindle. If bed is worn out, they probably are too. Or at least need major surgery with a scraper and possibly machining down the matching faces to get enough closure.
Also if the bed is that worn, the leadscrew and half nuts probably are in similar conditions. All up, he needs to have a real good look at every aspect of teh machine before sinking 500 – 700 Pounds into a bed regrind. There could easily be another 500 pounds to spend after that. Quite possibly more. (Back gear teeth intact? Tumbler gear worn out? Tailstock barrel worn? Countershaft and bushes clapped out? Motor ditto? Chuck worn out? etc etc) Gets to the point that it might be better to flip it or part it out and buy a low mileage cream puff that is ready to use.
Edited By Hopper on 10/02/2017 01:56:59