Well I spent the evening ripping the vice to bits and found some wonderful stuff.
Every edge you see is chamfered, every edge you cannot see isn’t. Resulting in a burr which would mean the fixed jaw would rock once you unscrewed it from underneath.
I gave it all a good clean up, stoned in some chamfers and checked again for squareness, it’s much better, a tiny bit of tilt remains but by the sound of it that’s fine. I can only assume it was a bur preventing this from the start.
My mill was also slightly out of tram and I was correct, there’s 2 thou of nod. I have some shim stock on the way and intend to fix that but I’m not looking forward to it, I can see this being a huge pain in the rear end.