Drilling small holes in hardend steel

Advert

Drilling small holes in hardend steel

Home Forums Beginners questions Drilling small holes in hardend steel

Viewing 25 posts - 1 through 25 (of 48 total)
  • Author
    Posts
  • #10079
    Chris TickTock
    Participant
      @christicktock
      Advert
      #452579
      Chris TickTock
      Participant
        @christicktock

        Hi.

        Trying to drill into old clock steel from the 18th century has not proved easy. Even cobalt failed.

        I was trying to drill a 1.5 or 2mm hole but only got into the metal about 1/16th of an inch…any ideas?

        Chris

        #452580
        IanT
        Participant
          @iant

          One way would be to use EDM Chris….

          Regards,

          IanT

          #452581
          IanT
          Participant
            @iant

            I saw this 'simple' EDM machine at GMES in 2016 – an electromagnet pulls the electrode up when the tip discharges through the work – sorry cannot find the details at the moment – but the gentleman who built it was very helpful and explained it for me. It would also be good for removing broken taps, making holes in HSS etc…

            Perhaps someone else will know more detail of the design…

            img_4570.jpg

            ( Is there a way to rotate photos? )

            Regards,

            IanT

            #452582
            Frances IoM
            Participant
              @francesiom58905

              looks rather like the one that Maurice Fagg of SMEE used to exhibit, I know it was at Guildford for 2 years as I was also there and had to explain it to a couple of people in Maurice’s absence – works very well, will even ‘burn’ its way thru carbide – there might well be a write up in a SMEE journal

              #452583
              Hopper
              Participant
                @hopper

                Try a good brand name solid carbide drill bit at high speed. The straight fluted type.

                Edited By Hopper on 16/02/2020 23:22:15

                #452584
                not done it yet
                Participant
                  @notdoneityet

                  Anneal it?

                  #452593
                  JasonB
                  Moderator
                    @jasonb

                    A drill with Cobalt in it won't be much different to an HSS one, could try a Carbide one but would need a solid setup.

                    Annealing and re hardening sounds the better option.

                    #452595
                    Danny M2Z
                    Participant
                      @dannym2z
                      Posted by Chris TickTock on 16/02/2020 22:27:32:

                      Hi.

                      Trying to drill into old clock steel from the 18th century has not proved easy. Even cobalt failed.

                      I was trying to drill a 1.5 or 2mm hole but only got into the metal about 1/16th of an inch…any ideas?

                      Chris

                      So how did they do it back in the 18th century?

                      #452596
                      Chris Evans 6
                      Participant
                        @chrisevans6

                        For that type of work I usually favour a centre cutting carbide slot drill on the mill at highish speed. Works well on things like Aldi digital calipers when adapting to a simple readout for the lathe tailstock. Disadvantage of using carbide is if a big chunk breaks off in the hole and gets stuck. Another option is have you got a local firm for wire cut EDM ? These companies mostly have a start hole machine that can burn through hardened steel very quickly, a 1mm hole through 50mm of steel in less than 10 minutes is achievable but positionable accuracy is not that good.

                        #452597
                        David George 1
                        Participant
                          @davidgeorge1

                          In toolmaking the dies for punching are wire eroded to size an a hole is spark eroded through to allow the cut wire to be threaded. They can cut through up to 6 inch of hardened steel where I worked. You should look for someone with that capacity to spark through it dosn't take long. Look for die and toolmaker.

                          David

                          #452598
                          Michael Gilligan
                          Participant
                            @michaelgilligan61133
                            Posted by Danny M2Z on 17/02/2020 07:18:38:

                            Posted by Chris TickTock on 16/02/2020 22:27:32:

                            Hi.

                            Trying to drill into old clock steel from the 18th century has not proved easy. Even cobalt failed.

                            I was trying to drill a 1.5 or 2mm hole but only got into the metal about 1/16th of an inch…any ideas?

                            Chris

                            So how did they do it back in the 18th century?

                            .

                            Chris hasn’t actually disclosed what he is trying to do, but I would guess he is ‘pivoting’ a broken arbor.

                            If my assumption is correct, then the answer is … they didn’t

                            They made the arbors by turning, and would not have considered inserting a new pivot any more than they would ‘Helicoil’ a damaged thread.

                            MichaelG.

                            .

                            Edit: This, from 1910 might be of interest:

                            http://www.gutenberg.org/files/20317/20317-h/20317-h.htm

                            Edited By Michael Gilligan on 17/02/2020 07:45:16

                            #452599
                            JasonB
                            Moderator
                              @jasonb
                              Posted by Danny M2Z on 17/02/2020 07:18:38:

                              So how did they do it back in the 18th century?

                              Drilled then hardened simples.

                              #452601
                              Tony Pratt 1
                              Participant
                                @tonypratt1

                                Drill with a decent solid carbide drill [Drill services are my favoured supplier atm] or EDM but that wont be cheap.

                                Tony

                                #452611
                                Danny M2Z
                                Participant
                                  @dannym2z
                                  Posted by JasonB on 17/02/2020 07:39:12:

                                  Posted by Danny M2Z on 17/02/2020 07:18:38:

                                  So how did they do it back in the 18th century?

                                  Drilled then hardened simples.

                                  That's what I was alluding to,

                                  Anneal, drill and re-harden.

                                  * Danny M *

                                  #452612
                                  not done it yet
                                  Participant
                                    @notdoneityet
                                    Posted by JasonB on 17/02/2020 07:39:12:

                                    Posted by Danny M2Z on 17/02/2020 07:18:38:

                                    So how did they do it back in the 18th century?

                                    Drilled then hardened simples.

                                    I think Danny’s post was to try to make CTT think? Continual ‘spoon feeding’ rarely helps development!

                                    #452616
                                    Danny M2Z
                                    Participant
                                      @dannym2z
                                      Posted by not done it yet on 17/02/2020 09:16:12:

                                      Posted by JasonB on 17/02/2020 07:39:12:

                                      Posted by Danny M2Z on 17/02/2020 07:18:38:

                                      So how did they do it back in the 18th century?

                                      Drilled then hardened simples.

                                      I think Danny’s post was to try to make CTT think? Continual ‘spoon feeding’ rarely helps development!

                                      Thank you ndiiy.

                                      That was exactly my point.

                                      I was not trying to be rude but just wondering how 18th century clockmakers made tiny holes and maybe CTT should do a bit more homework.

                                      I, for one, would be most interested in the results.

                                      * Danny M *

                                      * Danny M *

                                      #452624
                                      Robert Atkinson 2
                                      Participant
                                        @robertatkinson2

                                        DIY EDM

                                        https://www.instructables.com/id/EDM-Electrical-Discharge-Machining/

                                        Robert G8RPI

                                        Edit.This is North American and was connected direcly to the mains supply. If trying this you MUST use an isolation transformer.

                                        Edited By Robert Atkinson 2 on 17/02/2020 10:22:53

                                        #452625
                                        Ady1
                                        Participant
                                          @ady1

                                          carbide tipped, whatever you use

                                          slow speed high torque

                                          must be a stiff setup so a short drill bit

                                          #452678
                                          Chris TickTock
                                          Participant
                                            @christicktock

                                            Thanks for all the helpful posts guys. Annealing and carbide drill seems favourite also I have picked up on the centre cutting drill which is important as some drill bits have alternative cutting edges i believe. A point not mentioned here is that the degree of hardness will vary on hardened steel, some is tempered after hardening.

                                            Chris

                                            #452681
                                            Michael Gilligan
                                            Participant
                                              @michaelgilligan61133
                                              Posted by Chris TickTock on 17/02/2020 14:07:51:

                                              Thanks for all the helpful posts guys. Annealing and carbide drill seems favourite also I have picked up on the centre cutting drill which is important as some drill bits have alternative cutting edges i believe. A point not mentioned here is that the degree of hardness will vary on hardened steel, some is tempered after hardening.

                                               

                                              Chris

                                              .

                                              Another point still not mentioned, Chris, is what the job actually looks like.

                                              MichaelG.

                                              Edited By Michael Gilligan on 17/02/2020 14:14:30

                                              #452684
                                              not done it yet
                                              Participant
                                                @notdoneityet

                                                some is tempered after hardening.

                                                ‘Almost all’ would be right. There are other factors.

                                                #452698
                                                SillyOldDuffer
                                                Moderator
                                                  @sillyoldduffer

                                                  Drilling a hard material needs a drill harder than the material being drilled.

                                                  In the 18th century, not much choice – either the very best carbon steel they could get find and lots of patience and resharpening, or maybe carborundum or diamond. The usual method was to dodge the problem by drilling any holes needed when the steel was still soft. Hardened steel is usually worked by grinding, not by cutting.

                                                  Softening spring steel, drilling, and re-hardening is an option but making springs is skilled work. I'd want plenty of successful practice behind me before risking an antique clock, or at least an alternative if I ruined the original part. (An old time clockmaker would keep a few apprentices busy making parts. If anything broke, they'd be beaten soundly and told to do it again. Cost a fortune, which is why later clockmakers increasingly used parts bought in from specialists.)

                                                  Today we have more drills suitable for hard drilling, not cheap though! Whatever type is used, lots of pressure and cutting oil are needed. TiN coated HSS or Cobalt drills stand a chance but no tears if a few get destroyed in the process. Solid tungsten drills are perhaps the most affordable approach, but hard means brittle: thus any operator error means an expensive breakage. (A Karnasch 4mm K-Drill Solid Carbide Drill for Hardened Steels is nearly £70 from Cutwel.) Never researched the cost of really high-end drills like Boron Nitride, I guess they're even more pricey.

                                                  Spark erosion works but equipment needed and deep holes are a challenge. Acids make untidy holes.

                                                  Dave

                                                  #452705
                                                  Tony Pratt 1
                                                  Participant
                                                    @tonypratt1

                                                    How about some more details of the part, how deep etc are you going?

                                                    Tony

                                                    #452712
                                                    Chris TickTock
                                                    Participant
                                                      @christicktock
                                                      Posted by Michael Gilligan on 17/02/2020 14:14:10:

                                                      Posted by Chris TickTock on 17/02/2020 14:07:51:

                                                      Thanks for all the helpful posts guys. Annealing and carbide drill seems favourite also I have picked up on the centre cutting drill which is important as some drill bits have alternative cutting edges i believe. A point not mentioned here is that the degree of hardness will vary on hardened steel, some is tempered after hardening.

                                                      Chris

                                                      .

                                                      Another point still not mentioned, Chris, is what the job actually looks like.

                                                      MichaelG.

                                                      Edited By Michael Gilligan on 17/02/2020 14:14:30

                                                      Thanks Michael but I did say I was trying to drill hardened steel. I ended up doing the job another way but the question is for future reference. Carbide drill bits are the answer but they are brittle. Your replies like most people on the forum, (though not all are unfortunately) are always polite and helpful, life hasn't obviously made you into a argumentative old git..well done.

                                                      Chris

                                                    Viewing 25 posts - 1 through 25 (of 48 total)
                                                    • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                                    Advert

                                                    Latest Replies

                                                    Home Forums Beginners questions Topics

                                                    Viewing 25 topics - 1 through 25 (of 25 total)
                                                    Viewing 25 topics - 1 through 25 (of 25 total)

                                                    View full reply list.

                                                    Advert

                                                    Newsletter Sign-up