Need to drill a hole digital caliper

[Blue HeelerParticipant @blueheeler]

G'day all,

I need to drill a small hole in a Chinese stainless steel digital caliper.

Whatever its made of is super hard and a drill will hardly scratch it let alone drill a hole.

Any ideas on how to do it?

Cheers,

Jim

[Blue HeelerParticipant @blueheeler]

[AJWParticipant @ajw]

I've encountered similar material although not a caliper and managed to drill through with a masonry drill.

Alan

[John HaineParticipant @johnhaine32865]

Look for cobalt drills. I bought this set from Toolstation and they are excellent – went straight through my Dickson toolholder block. Use moderate speed, quite a lot of pressure, lubricate.

[SillyOldDufferModerator @sillyoldduffer]

Stainless I hate it. Some varieties work-harden if you breath on it.

Now you've tried and failed thus creating a hard spot, an extra hard drill as advised above will be essential, and even they might struggle.

Otherwise, if you can start again where the stainless is still virgin, an ordinary sharp drill has a good chance provided you attack vigorously from the get go with lots of pressure and some cutting fluid. If you can keep the drill cutting all will be well, but any hesitation or insufficient pressure, and the tool rubs, hardens the steel, which promptly blunts the drill. Work-hardened stainless is harder than most materials, which is why they make knives and scalpels out of it.

You stand a better chance with a pricey drill in the first place.

Some stainless steels machine well, they're not all evil.

Dave

[Brian OldfordParticipant @brianoldford70365]

Posted by SillyOldDuffer on 07/06/2019 13:39:35:

. . . . . . . .

Some stainless steels machine well, they're not all evil.

Dave

The swarf usually is!

[John Paton 1Participant @johnpaton1]

I faced similar problems and used the Frei toolbit which looks much like a masonry bit. I imagine a carbide drill with flooded coolant is best bet for small holes but I always seem to end up breaking those drills.

[Ian PParticipant @ianp]

Whilst the Chinese caliper steel is hard and is stainless it can definitely be drilled with HSS bits.

I have converted several (different makes) of calipers to simple DRO's using normal hacksaw blades and drill bits and not encountered any problems. The important thing is to have a rigid setup so you can apply lots of pressure to the drill and keep it cutting. It will work harden if the drill spins, so best to run at a low (lowest) speed so you can see what's happening and have some feel.

If you get part way through and it work hardens I find the best way to overcome it, is to change drills (or slightly regrind the same one) so that the very slightly different cutting edge profile cuts in a slightly different position. Most holes I have drilled were 3mm and 4mm, smaller is possible but its harder to put a lot of pressure on say a 2mm bit.

Drills, hacksaws and files do cut this stuff as long as long as pressure is applied and not allowed to skid.

Ian P

 

Edited By Ian P on 07/06/2019 14:24:27

[John HaineParticipant @johnhaine32865]

**LINK**

Sorry, I forgot the link.

[Stuart Smith 5Participant @stuartsmith5]

I had the same problem. I used a tungsten carbide drill bit from this range: – **LINK**

I tried a masonry drill and it did sort of work but not as well as the tungsten carbide bit.

Stuart

[old martParticipant @oldmart]

The best way short of investing in solid carbide drills is to get a set of Bosch multiconstruction drills from Screwfix (95958). I keep a set for drilling hard steel, rather than masonry, their sharp tips are not brittle like solids and they are much cheaper.

[mechman48Participant @mechman48]

Masonry drills do work but you've got to alter the cutting edge; more akin to the 118* of a ordinary drill, I have used these to drill same Chinese S/S callipers for dro's, & glass mirrors, only with the glass drilling I built up a small ' bund wall' filled with WD40 & on slow rpm.

George.

[mechman48Participant @mechman48]

Posted by mechman48 on 07/06/2019 15:58:16:

Masonry drills do work but you've got to alter the cutting edge; more akin to the 118* of a ordinary drill, I have used these to drill same Chinese S/S callipers for dro's, & glass mirrors, only with the glass drilling I built up a small ' bund wall' filled with WD40 & on slow rpm.

George.

No doubt carbide will work just as well.

[Rik ShawParticipant @rikshaw]

Make a d-bit from stelllite. High speed, no coolant and lots of welly.

Rik

[Richard MarksParticipant @richardmarks80868]

Diamond burr in a dremel to start the hole then cobalt drill bit to size.

[Neil LickfoldParticipant @neillickfold44316]

If you get a chisel point tungsten carbide drill, run it at around 800 to 1000 rpm, take peck cuts and have compressed air or the vacuum cleaner hose close to the hole, will work just fine. When it breaks out the other side, is when you want to use the feed stop , and adjust it 0.1mm at a time or so, will give a clean exit hole as well. The stub carbide drills are not too badly priced if it is under 5mm diameter.

[Chris Evans 6Participant @chrisevans6]

Not a problem when I modified a calliper to use as a tailstock readout. just used a 3 flute carbide slot drill.

[I.M. OUTAHEREParticipant @i-m-outahere]

Bunnings sell a carbide tipped drill set that will drill metal ,i bought a set out of curiosity and they were not expensive .

if you want to try again with a HSS drill slow speed , cutting fluid and lean on the drill a little so it doesn’t rub .

[Blue HeelerParticipant @blueheeler]

Hi All,

Thanks for the replies, much appreciated.

Yes, I am making some 'poor man's DRO's for the lathe'.

I bought a set of carbide drills yesterday and they made short work of drilling through.

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