I can't really see what you are doubling up to get 5mm.
The Barrel is 16swg on the 1" so use 5" x 10swg on the 2" which is 3.25mm thick and I have seen several built with that size tube.
Most of the other plates are 16swg on the 1" so nearest metric would be 3mm
Tube plate and backhead are 13swg so that is the only one where 5mm would be the nearest available
5mm for all of it is not just a big increase in cost you will also loose grate area and its hard enough to keep a fire going in teh smaller engines without reducing the size of the fire. Also if using 4 or 5mm material you will have to go for a rolled barrel as that thickness is not available off the shelf in tube form. My almost identically sized Fowler is 10swg barrel and 3mm sheet so no need for thicker though I would go for more tubes 11/16 to 1/2" dia rather than doubling up the 3/8" to 3/4"
Edited By JasonB on 23/07/2013 13:12:21