3 phase inverter query?

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3 phase inverter query?

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  • #25599
    Andrew Tinsley
    Participant
      @andrewtinsley63637
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      #324518
      Andrew Tinsley
      Participant
        @andrewtinsley63637

        I now have a good quality 2kW single to 3 phase inverter for sorting out a friends electrics.

        He has 3 items he wishes to run on this inverter. Two have 750 Watt 3 phase motors and the third has a small Parvalux 3 phase motor rated at 110 Watts.

        Now he doesn't want to do anything clever like soft start, feedback, and variable frequency. He wants to treat it as if he had 3 phase mains, full stop!

        He queried me on running one of the 750 Watt machines at the same time as the 110 Watt machine. As far as I can see there should not be a problem, as he doesn't want any fancy implementations. The only thing I would do is to have a current limit on each phase.

        So tell me that I am wrong! Please don't go on about the fancy things that can be done, he is quite adamant that he does not want anything except raw 3 phase at 50 cycles!

        Andrew.

        #324521
        Chris Evans 6
        Participant
          @chrisevans6

          I have a Transwave static inverter, you really need to twiddle one of the knobs to get the required voltage when the machine motor is running. This may be a problem with two motors at the same time but worth a go.

          #324522
          not done it yet
          Participant
            @notdoneityet

            The one thing that electronic inverters don't like is being switched, on the three phase side, so one does not normally have a stop/start switch or a reversing switch on a motor connected to the inverter.

            Now, whether that applies to a modern 'good quality' inverter, or not, is open to discussion I would think.

            #324524
            Andrew Tinsley
            Participant
              @andrewtinsley63637

              Hello Chris,

              Thanks for your input. I should have made clear that the inverter in question is of the electronic type. i.e. full wave rectification of the incoming 240 volt single phase supply, then smoothing and finally chopping into 3 phase output. So your experience with a static inverter isn't really applicable to this particular query.

              Andrew.

              #324525
              Andrew Tinsley
              Participant
                @andrewtinsley63637

                Thanks for the point about not switching on the output of the 3 phase. I did wonder about this. I suspect that if the 110 Watt motor was switched on (on the 3 phase side) while one of the 750 watt motors was running. It should not be too much of a problem. But maybe totally wrong on that one!

                Andrew.

                #324598
                Martin Connelly
                Participant
                  @martinconnelly55370

                  Modern invertors monitor the current in the phases to apply feedback to the control electronics. Running two motors in parallel which may run at different speeds due to varying loading may confuse the feedback circuits. I would not try it unless the manufacturer says it is ok to run like that. You may just keep getting false fault reports that shut down the invertor at the worst possible time (is there a good time?).

                  Martin C

                  #324604
                  SillyOldDuffer
                  Moderator
                    @sillyoldduffer
                    Posted by Andrew Tinsley on 30/10/2017 20:18:33:

                    So tell me that I am wrong! Please don't go on about the fancy things that can be done, he is quite adamant that he does not want anything except raw 3 phase at 50 cycles!

                    Andrew.

                    You would need to read the spec or ask the maker to know for sure, but most electronic inverters don't support sharing their outputs. A big part of their goodness is that they can be set to suit a particular motor and also, in operation, adjust automatically to get the best out of the motor. The poor thing is liable to get confused when asked to feed motors in parallel. Not only are the motors different in themselves, what the inverter 'sees' varies wildly depending on which motors happen to be running and what they happen to be doing moment to moment.

                    My guess is that you really need either a separate inverter for each motor, or a rotary convertor. Although rotaries are noisy and relatively inefficient they are much less upset by being shared.

                    Interesting to try it and see. Quite often for hobby use you can ignore 'best practice' and get away with it.

                    Dave

                    #324606
                    duncan webster 1
                    Participant
                      @duncanwebster1

                      I bought a 'bare inverter' from Newton Tesla to power a small 3 phase motor for my Cowells lathe (I know, overkill, it's a long story). I can't remember the exact price but it was a few 10s of pounds

                      Edited By duncan webster on 31/10/2017 11:26:23

                      #324649
                      Andrew Tinsley
                      Participant
                        @andrewtinsley63637

                        Interesting responses! I have had an email from a gentleman who has been running his 5HP inverter for 10 years. He uses it to run motors in parallel AND switches them on the 3 phase output! These are serious motors, one on a Schaublin mill a second on a Chipmaster and the third on a Startrite drill.

                        He simply treats the inverter output as genuine 3 phase and never has a problem. So in the real world, it would appear to be rather different than most model engineers appear to think.

                        Andrew.

                        #324654
                        SillyOldDuffer
                        Moderator
                          @sillyoldduffer
                          Posted by Andrew Tinsley on 31/10/2017 13:57:05:

                          So in the real world, it would appear to be rather different than most model engineers appear to think.

                          Andrew.

                          Sorry to disagree, but there's much more to the real world than the one gent who emailed you! As we used to say in the trade what you're proposing is an "unbounded risk" – you don't know how big or small it is (yet).

                          As I suggested it's worth trying. I would. But, because no-one knows whether the inverter will work satisfactorily or not, I wouldn't put my money where my mouth is by offering a guarantee!

                          I am a cowardly lion though…

                          Dave

                          #324660
                          not done it yet
                          Participant
                            @notdoneityet

                            Andrew,

                            Just to be sure – t

                            his gentleman that emailed – did he specifically mention whether his inverter was static, rotary or solid state type?

                            #324673
                            Andrew Tinsley
                            Participant
                              @andrewtinsley63637

                              Hello Dave,

                              It was indeed a solid state type. I have just been speaking to a local fellow, who does exactly the same thing with his electronic inverter. So that appears to two people who do this sort of sabotage to their inverters, without any apparent harm. Makes me think that maybe they are right!

                              If it were my inverter then I would not hesitate to follow their example. However I don't want to damage someone else's kit.

                              Andrew.

                              #324674
                              john fletcher 1
                              Participant
                                @johnfletcher1

                                Providing the owner doesn't want to run all three motors at the same time and as you say, not interested in using all the feature available, how about one outlet from the inverter and THREE plugs,one for each machine, use any one machine as and when, type of thing. Providing all motors are say 4 pole and 1425 rpm or 2 pole and 2850rpm and set for highest current I can't see any problem.There appears to be a lot of mythology surrounding inverters, perhaps some one who has a lot of industrial experience might like to pass on their thoughts.John

                                #324677
                                Andrew Tinsley
                                Participant
                                  @andrewtinsley63637

                                  Hello John,

                                  My friend wants to run the 110watt motor together with one of the 750 watt motors. The 110 watt motor is powering a small grinding attachment which goes on the tool post of his lathe. I suppose they could be switched on simultaneously via the single phase "power in" to the inverter, but it isn't an ideal solution.

                                  I too, suspect that a lot of myths are floating around concerning electronic inverters. Like you, I wish that someone that has a lot of practical experience would put us straight!

                                  Andrew.

                                  #324681
                                  Neil Wyatt
                                  Moderator
                                    @neilwyatt

                                    He should be fine a as long as he ensures the inverter is off before switching any load downstream of the inverter he should be OK. Most inverters don't like having no load attached, especially if the load is removed when they are running.

                                    I suspect your 'lucky' user with a 5HP inverter benefits from the total load being much less than 5HP, especially if his Chipmaster is one fitted with a 1.5 rather than 3HP motor.

                                    The caveat is that all the clever protection circuitry in the inverter will be useless as he won't be able to have it programmed with the characteristics of the motor it is driving.

                                    #324694
                                    SillyOldDuffer
                                    Moderator
                                      @sillyoldduffer
                                      Posted by Neil Wyatt on 31/10/2017 17:38:12:

                                      He should be fine a as long as he ensures the inverter is off before switching any load downstream of the inverter he should be OK.

                                      Yes, but that's not what I think Andrew is after. His friend has a lathe with a tool post grinder, so there are at least two motors that the inverter has to run at the same time. It's the two or more off a single inverter that my reading suggests is controversial.

                                      Having dipped into it a bit more:

                                      • Of the small inverters I looked at (3) none say you can't run two motors off the same output, but all the words and diagrams only show one motor in circuit.
                                      • All the small converters (2) found that do say they support multiple motors turned out to be rotary types.
                                      • I found a vendor website that said you could run two similar motors off the same inverter (only in VxF) but their example was speed controlling a pair together, not independently. There were several 'ifs and buts' suggesting the arrangement isn't 100% reliable.
                                      • Another vendor website explicitly says not to use their ordinary range of inverters on more than one motor. They do sell electronic converters for general purpose use but the blurb suddenly starts talking about Hospitals and Ships. The unit mentioned has a 100HP output.

                                      It's all very confusing. My feeling is that :

                                      • Most small inverters are intended to run a single motor only. Might work, might not in Andrew's application.
                                      • Inverters able to run whole installations exist, but they tend to be hefty.
                                      • Wouldn't be surprised to find that some small inverters are specified do what Andrew's after, but I wasn't able to find one.

                                      Let's hope one of the experts will be along to shine light into this darkness!

                                      Dave

                                      #324700
                                      not done it yet
                                      Participant
                                        @notdoneityet

                                        Drives direct (perhaps not a supplier of the peak of quality to which Andrew is referring) clearly state to connect direct to the motor from their 'standard' range. Another make I had seen, emphasised that stopping and starting procedures should be via the signal inputs within the inverter.

                                        Perhaps they have a higher quality range somewhere up their sleeve.

                                        As I said in the second reply to this thread, whether that applies to more robust devices is open for discussion.

                                        I think advice from the manufacturer or supplier (those that are expected to stand by their warranty/guarantee) should be obtained, in writing, before experimenting with the unknown.

                                        Whatever is said on here needs corroborating evidence, not just hearsay.

                                        #324727
                                        Joseph Noci 1
                                        Participant
                                          @josephnoci1

                                          Running multiple motors from a single VFD is common in industry, especially on pump stations and Fan type cooling towers.

                                          Generally ALL manufacturers recommend:

                                          All motors are started together.

                                          VFD rating to be equal plus 20% to sum of all motors stalled rotor currents.

                                          If motors are to be started and stopped individually on the VFD OUTPUT side ( VFD is not shut down during motor switch-over), then , for example, if two motors are used on one VFD:

                                          The motors must be of the same rating.

                                          At least one motor must always be running.

                                          If of dissimilar ratings, only the SMALLER motor may be stopped and started on the VFD output side, while the other is running. Doing it the other way around results in a massive load-dump condition,with resulting high voltage fed back into the VFD.

                                          If only ONE motor is left running, it can only be stopped by shutting the VFD down , NOT by disconnecting it ( via a contactor for example) on the VFD output side.

                                          This all has to do with load dumping, and the VFD sensing the current demand and adjusting the PWM frequency of the output voltage, and hence the RMS value of the output 3 phase AC waveform. Suddenly disconnecting the load results in a massive jump in voltage, invariably popping the VFD outputs. Likewise, disconnected a high rating motor while a smaller rated one is still connected will result in large current flow for some hundreds of milliseconds, as the VFD adjusts its output – most often triggering and over-volt condition, and shutdown.

                                          Also, it is mandatory that each motor is fitted with overload relays/sensors, as the VFD can no longer perform that function with multiple motors.

                                          You may get away with flouting these recommendations, but probably not for long..

                                          Joe

                                          #324796
                                          Andrew Tinsley
                                          Participant
                                            @andrewtinsley63637

                                            Thanks Joe,

                                            A very interesting summary of the does and don'ts. It certainly puts some myths to rest.

                                            Thanks again,

                                            Andrew.

                                            #324822
                                            Peter Bell
                                            Participant
                                              @peterbell11509

                                              Sorry I'm a bit late! Ive got an inverter, 240v in 410v 3phase out which operates a 2kw hydraulic power pack on a guillotine. I have a 1/2hp pilot motor running continuously and the power pack comes in when I press the machine buttons which pulls the machine contactors in. Sounds terrible in theory but works, my reasoning is its just seeing an increase in load and the electronics is current limiting etc

                                              Peter

                                              #324898
                                              Mark Rand
                                              Participant
                                                @markrand96270

                                                [RANT MODE]

                                                 

                                                If the manual specifically states that downstream switching is not allowed then that's one thing.

                                                 

                                                If the VFD was designed in the last 20 years using IGBT output stages with output current monitoring, instead of GTO thyristors without, it'll be quite happy with downstream switching. It's as simple as that. What do you think all the computer UPSs, camper-van 240V power supplies, grid-tied inverters on solar panels and inverter welding sets are, if not fixed frequency inverters which can cope with downstream switching?

                                                In the meantime, I'll just carry on running my workshop with its half a dozen 3ph motors from the single VFD on the other end of the 3ph sockets around the walls.

                                                 

                                                [/RANT MODE]

                                                Edited By Mark Rand on 01/11/2017 21:50:57

                                                Edited By Mark Rand on 01/11/2017 22:03:36

                                                Edited By Mark Rand on 01/11/2017 22:04:21

                                                #324901
                                                Absolute Beginner
                                                Participant
                                                  @absolutebeginner

                                                  Hi Andrew,

                                                  Whilst I might be a beginner with machining…I understand electronics. Your reasoning is sound, the only thing that might create problems and I stress might is the initial inrush current generated/demanded on the supply when you start another machine/motor.

                                                  Otherwise, using the inventor as you suggest …i.e as a plug and play device is only limited by its capability i.e power that it can deliver in watts.

                                                  Whilst the loading you are suggesting is tight, it falls just below the inventor you suggest is capable of handling, so no reason for concern other than as I said before on initial inrush demand when the motors start

                                                  Gary

                                                  #324903
                                                  SillyOldDuffer
                                                  Moderator
                                                    @sillyoldduffer
                                                    Posted by Mark Rand on 01/11/2017 21:50:11:

                                                    [RANT MODE]

                                                    If the manual specifically states that downstream switching is not allowed then that's one thing.

                                                    If the VFD was designed in the last 20 years using IGBT output stages with output current monitoring, instead of GTO thyristors without, it'll be quite happy with downstream switching. It's as simple as that. What do you think all the computer UPSs, camper-van 240V power supplies, grid-tied inverters on solar panels and inverter welding sets are, if not fixed frequency inverters which can cope with downstream switching?

                                                    In the meantime, I'll just carry on running my workshop with its half a dozen 3ph motors from the single VFD on the other end of the 3ph sockets around the walls.

                                                    [/RANT MODE]

                                                    Edited By Mark Rand on 01/11/2017 21:50:57

                                                    Edited By Mark Rand on 01/11/2017 22:03:36

                                                    Edited By Mark Rand on 01/11/2017 22:04:21

                                                    Mark also posted on the 26th:

                                                    'Unfortunately, mid-afternoon the pendant for the electric auxiliary hoist managed to weld all of its switch contacts together (Up and Down). This lead to a release of magic smoke into the environment and a certain amount of bad language.'

                                                    smiley

                                                    #324904
                                                    Anonymous

                                                      The potential problems in switching motor configurations on the output of a VFD are very little to do with current limits. They're to do with what happens when you disconnect a running motor and try to instaneously change the current in an inductor, and what happens to the energy stored in the motor.

                                                      Modern IGBTs are pretty robust and will withstand short term current overloads, they will not withstand C-E over-voltage.

                                                      Andrew

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