41/2″ discs

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41/2″ discs

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Viewing 22 posts - 1 through 22 (of 22 total)
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  • #612080
    john steel 1
    Participant
      @johnsteel1

      I bought a Makita grinder to cut steel then bought a pack of discs my problem is the discs grind down faster than the metal can any one recomend a good disc that will last while cutting a car spring length wise. It would maybe take one or two to do the job but better than useing 50 at the moment. Thank you for any help

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      #28828
      john steel 1
      Participant
        @johnsteel1
        #612081
        HOWARDT
        Participant
          @howardt

          Make sure that the discs are for cutting metal. I have a box of 1mm thick discs from Screwfix and they hardly wear when cutting normal steel. The springs may have work hardened to a degree which will make the wear worse.

          #612082
          jaCK Hobson
          Participant
            @jackhobson50760

            Also, take it easy. Cut a shallow channel along the length and then slowly make it deeper. i.e. do not plunge the disk through the material to cut full depth for the whole length – Cutting full depth is quicker but it eats disks.

            Edited By jaCK Hobson on 02/09/2022 10:45:53

            #612086
            Ady1
            Participant
              @ady1

              blue spot 1mm stainless discs

              Search about for the best deals

              I use nothing else

              As mentioned for deeper work you do multiple shallower cuts

              Edited By Ady1 on 02/09/2022 10:54:14

              #612087
              Hacksaw
              Participant
                @hacksaw

                I get through hundreds of 1mm discs , like jaCK says above ,if you want speed plunge it , if you want disc life drag it back towards you .. I found the Screwfix discs ok .

                Avoid Silverline from the Saturday market stall if you want disc life !

                A trial on youtube

                #612091
                noel shelley
                Participant
                  @noelshelley55608

                  If the spring is closing in on the disc then rapid wear will occure, allow the disc to cut at it's own pace, force it and rapid wear will resujt. Hold the machine with BOTH hands, DO NOT allow the machine to bounce ! hacksaw and tin snips seldom used now ! Noel.

                  #612097
                  martin haysom
                  Participant
                    @martinhaysom48469

                    i once bough some that seemed cheap from a market. turned out to be the dearest ones i ever had. wore out very quick. i stick with branded ones now

                    #612101
                    Nicholas Farr
                    Participant
                      @nicholasfarr14254

                      Hi, as Noel has said, let the disc do the work, forcing the disc to cut faster by applying too much pressure, actually takes longer to make the cut because it will slow down the peripheral speed of the disc, which in turn destroys the disc into dust and as the disc gets smaller in diameter the process of destruction gets faster, so less pressure on the disc should be used as it wears down in normal use. Slowing down the peripheral speed of any make of disc will shorten its life.

                      Regards Nick.

                      #612154
                      john steel 1
                      Participant
                        @johnsteel1

                        Yes I do all that when cutting its not me, It is the discs very cheap ones, I need to know which ones people use that are good. Will have a look at Blue spot. Thanks for your replys

                        #612162
                        Bill Phinn
                        Participant
                          @billphinn90025

                          I use the five inch version of these:

                          DEWALT DT42335TZ-QZ STAINLESS STEEL METAL CUTTING DISCS 4½" (115MM) X 1.2 X 22.2MM 10 PACK.

                          They are excellent.

                          #612169
                          Nicholas Farr
                          Participant
                            @nicholasfarr14254

                            Hi John, you could always try these or similar, but they do cost a bob or two more than a standard type of disc Norton Multi-Materiel Cutting

                            We used standard type Tyrolit make Tyrolit and Dronco make Dronco in my last day job that I had and they always faired very well.

                            Regards Nick.

                            Edited By Nicholas Farr on 03/09/2022 07:00:04

                            Edited By JasonB on 03/09/2022 13:05:07

                            #612179
                            john steel 1
                            Participant
                              @johnsteel1

                              Looks like the Dewalt is ideal for me they have a good name also. Thank you

                              #612193
                              SillyOldDuffer
                              Moderator
                                @sillyoldduffer

                                Spring steel is a hard tough alloy and it's going to put up a fight! Use the right type of blade for the material and don't expect magic – the blades are sacrificial. They're made of tiny sharp crystals held together in a matrix and the crystals are ripped off as soon as they are blunted allowing fresh ones to attack the job.

                                I'm not sure what the best blade for spring steel would be. Definitely not the types of blade sold for stone cutting and Aluminium etc. I guess most of the ordinary blades sold for Ferrous metal are aimed at the softer structural steels rather than performance steels. A blade made to cut stainless steel might be good for this.

                                Keep an eye on the cost – may be cheaper to use several ordinary blades rather than the best one.

                                Always good to know how things work out – can you report back please? What you tried and how well did it do?

                                Dave

                                #612194
                                Ady1
                                Participant
                                  @ady1

                                  Bear in mind that the difference between 1mm and 1.2mm is 20% more metal to cut through

                                  The thicker discs, 2mm plus are like grinding your way through, no fun at all and lots of mess

                                  Edited By Ady1 on 03/09/2022 10:47:09

                                  #612202
                                  Maurice Taylor
                                  Participant
                                    @mauricetaylor82093

                                    Hi,, I’ve always used 1mm thick 4.5mm discs bought from markets or autojumbles, I’ve got Bluespot at the moment .

                                    Ive cut all types of ferrous metal including stainless ,upto 10mm thick. Never had a problem . I use a Bosch mains grinder never tried a battery type. Let the tool do the work and take your time.

                                    Maurice

                                    #612206
                                    noel shelley
                                    Participant
                                      @noelshelley55608

                                      +1 for tyrolit, work well on almost any metal, ali- stainless ! Noel

                                      #612207
                                      DiogenesII
                                      Participant
                                        @diogenesii
                                        Posted by noel shelley on 03/09/2022 11:36:43:

                                        +1 for tyrolit, work well on almost any metal, ali- stainless ! Noel

                                        ..and another for Tyrolit..

                                        #612210
                                        Nicholas Farr
                                        Participant
                                          @nicholasfarr14254

                                          Hi, I've only got a few 125mm x 1mm Tyrolit ones left, but I also have one 115 x 1mm Craft-Pro by Presto left from a tin of 10, which I bought from that Aerospace Surplus Trader at the last Midlands exhibition at a reasonable price and are also very good and I do have a box of 10 from Aldi's, which they were selling at a clearance price of about £4.00, but I haven't tried them yet, but have had some from them before and were OK. Years ago when 4" angle grinders became popular in industry, cutting disc were 3mm thick, these were a bit of a nightmare to use on building wall and roof cladding profiled sheets unlike the 1mm ones, which make cutting all sheet metal much easier to do, although when cutting aluminium, it's best to get those that are designed for ally as standard discs tend to clog up and burr the cut edges.

                                          Regards Nick.

                                          Edited By Nicholas Farr on 03/09/2022 12:45:21

                                          #612231
                                          Bryan Cedar 1
                                          Participant
                                            @bryancedar1
                                            Posted by john steel 1 on 02/09/2022 10:25:49:

                                            I bought a Makita grinder to cut steel then bought a pack of discs my problem is the discs grind down faster than the metal can any one recomend a good disc that will last while cutting a car spring length wise. It would maybe take one or two to do the job but better than useing 50 at the moment. Thank you for any help

                                            Is that really your name John, or just for the Forum?

                                            #612255
                                            john steel 1
                                            Participant
                                              @johnsteel1

                                              Dave its a leaf spring I want to cut long ways

                                              #612314
                                              Ady1
                                              Participant
                                                @ady1

                                                Then you do a really careful shallow first cut the full length of the job, marking out will obviously help a lot

                                                Those early cuts can be made with the job clamped up fully in a vice

                                                After that guiding cut has been made the rest of the job is just careful common sense, don't hurry it for best results

                                                GL

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