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Bowstring maker's jig

a 4-post jig on which to layup and bind strings for longbows and recurve bows

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ken king, King Design17/06/2021 20:55:56
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144 forum posts
239 photos

A client asked if I would make this jig, similar to other homemade or proprietary units, so that he cn make his own bowstrings and maybe supply others too.

The jig comprises two main elements, each a tee-shaped assembly of steel plates, the cross-piece capable of being swivelled 90 degrees. The two elements are mounted, and slide, on a spine of Unistrut channel as used in factory ceilings for suspending services like lights or sprinklers.

Each cross-piece carries two sturdy posts topped by dowel pins, around which string strands are wound. Plates are 75mm x 12mm section and the posts 25mm diameter, so this really is a sturdy assembly.

.Here the elements are close together for the photograph, but in practice will be some distance apart, determined by desired overall string length.

bow-string jig - 1 of 1 (4).jpg

Each element has two clamping knobs, one through the pivot point, (a more refined arrangement than some varieties) and another at the tail end. The swivelling cross-piece is provided with a locking dowel at each 90 degree position.

bow-string jig - 1 of 1 (5).jpg

Clamps operate on discs relieved centrally to ensure clamping occurs at the periphery for maximum effect.

bow-string jig - 1 of 1 (2).jpg

A further rquirement is the ability to stretch strings to a predetermined tension, and this is achieved through a plug-in module which fits into the end of the Unistrut, and incorporates an M12 leadscrew running through engine valve-springs, and an angular contact ballrace to act as both a journal and thrust race, housed in the plug-in block body.

bow-string jig - 1 of 1 (6).jpg

The module is plugged in, and the main element is slid along to allow the leadscrew to enter a threaded block below the pivot clamp.

bow-string jig - 1 of 1 (7).jpg

With string attached between the far element (locked in place) and the near element (free to slide), turning the leadscrew tensions the string whilst compressing the springs. Calibration shows that 22mm compression gives 150lbs tension, a target figure shown in this position.

bow-string jig - 1 of 1 (9).jpg

In practice I expect the Unistrut will be firmly fixed to a builders' board, worktop or similar.

You now know as much about making bowstrings as I do, i.e. not a lot, but YouTube videos are available which explain all. It's more involved than you might think.

pgk pgk18/06/2021 05:05:49
2422 forum posts
293 photos

Wow. Great work. That's a heap more sophisticated than the 4x2 plank and coach bolts I used as a jig back in my archery days 30 yrs ago. My only bespoke parts were two steel flats with 3 holes each, a single hole at one end of the plank and a slot at the other. Since it was for making strings just for my own bow the plank spacing was a one-off adjustment. I still managed to shoot master bowman scores. Doubtless there are other advances but my choice was between dacron or kevlar for the strings. Dacron strings had to be 'shot in' due to inherent stretch. Kevlar strings gave more cast but had to be shot limited due to a tendency to break unpredictably around the thousand shot mark. Each new string had to be charted for it's performance and sight adjustments.
Sadly I abandoned the sport after returning to it from a hospital recovery and tearing the tendons in my right fore-arm at full draw - 48lbs on my bow.

pgk

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