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Centering Microscope

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Mark B05/07/2020 21:58:36
47 forum posts
20 photos

I'm in the process of making myself a centering microscope to my own "design". I've already prototyped it to get the dimensions correct for the optics and am making the real thing now.

It consists of a 4x objective lens, a glass prism and a 10x eyepiece with a a cross graticule.

Pictures so far:20200705_201101.jpg

20200705_201142.jpg

20200705_201237.jpg

20200705_201256.jpg

I worked out that calibration is probably best achieved by small adjustments of the prism position, but I've not worked out best to achieve this yet. Looking for suggestions from anyone who had made one of these before.

I'm currently thinking that with the prism mounted in a slightly undersized holder it could be moved via grub screws which would move it from the outside.

Anyone made one of these before and knows of a good prism adjuster?

Thanks

pgk pgk05/07/2020 23:22:47
1846 forum posts
288 photos

I don't have an answer to the query but just wonder if you're planning to work at a fixed, repeatable distance or not. And if so how are you distance finding? Otherwise any angulation to the calibration is an issue.

Befor I retired I played a fair bit with fibre-optic and fixed camera endoscopes - so much less tiring on the eyes (and back) to have a screen to look at instead of direct visualisation. That's not to knock your effort or the satisfaction of making ones own tools - just my lazy approach.

pgk

Clive Hartland06/07/2020 07:17:07
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2574 forum posts
40 photos

Could you show the optical prism as there are a couple of types which need different mountings to adjust. Circular movement and centering. Also an adjustment for vertical position. This means a grub screw to set it in the vertical plane. All fixings have been soft setting epoxy glue as araldite will crack the prism(Glass) on setting hard. and causing stress in the glass.

maybe mount on a circular mount with a sloping side so that long grubscrews can be used to move it set at 120 deg.

Close focusis essential and I assume you will mount it on a taper or parallel stub to hold it.

Michael Gilligan06/07/2020 08:07:26
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15871 forum posts
693 photos

Have a look at this, Mark : **LINK**

https://archive.org/details/APracticalGuideToBinocularCollimation/mode/2up

... it covers more than you need, but you should find some useful inspiration there.

Ron Green was a member of our Microscopical Society and a very practical expert on such matters.

MichaelG.

JA06/07/2020 08:47:20
936 forum posts
51 photos

Mark

I made a centring microscope that followed D A G Brown and R O Stephens' design which appeared in the Model Engineer in September 1999. I made a couple of changes: Used different focal length lenses (that were available) and a prism instead of a mirror. In both cases the mirror or prism was fixed and adjustment was made by moving the graticule. The graticule carrier was laterally held in place by four grub screws.

The microscope is a useful tool but suffers from two failings: The object viewed needs to be well illuminated and one needs to be a bit of a contortionist to use it in a vertical milling machine. If I was making one now I would try to put a camera on it and view using a computer.

dscn6025.jpg

JA

Gary Wooding06/07/2020 10:38:37
729 forum posts
192 photos
Posted by Michael Gilligan on 06/07/2020 08:07:26:

Have a look at this, Mark : **LINK**

When I was in my teens, and blissfully unaware of the problems, I dismantled a pair of binoculars to clean them. Even now, many years later, I well remember the frustrating days I spent re-aligning the prisms. But I eventually managed it.

Brian O'Connor06/07/2020 11:44:39
68 forum posts
16 photos

I made the Hemingway centring microscope which I highly recommend and wouldn't be without. The prism is glued in place and the graticule centred using four screws.

Hemingway Centring Microscope.jpg

JA06/07/2020 12:27:04
936 forum posts
51 photos

The Hemingway centring microscope is a redesign of the one described in the September 1999 issue of the Model Engineer.

JA

Shadow06/07/2020 16:13:03
12 forum posts

I have experience with optical instruments. I see you have assembled the components except for the spindle mount. the current image location could give you an idea of the adjustments needed. I would lock the eyepiece in place in the tube to eliminate movement. I would also Lac the reticle in. Some eyepieces have a wire ring to hold it in, some have push in type holders some have screw in type holders. I have seen some where the reticle would rattle in place if moved. Clean the reticle well on the eyepiece side prior to setting in place. Depending on the quality of the reticle there can be small black dots on the photoetched side that are not removable. The photoetched side goes toward the eyepiece. If using a small compressed air can hold it upright pointing up to avoid the liquid propellent being sprayed on the surface making a worse mess than you started with.

It looks as if your prism mount slides in a round hole and the fit will effect the adjustment. I would put adjustment screws in for left-right movement and up-down movement. If your image is satisfactory that may be all that is needed. A second set would give an angular adjustment pointing to the left or right and angling up or down.

Mark B08/07/2020 22:41:01
47 forum posts
20 photos

Thanks all for the replies, photographs and comments. I've not decided exactly how to proceed yet, but I've got several options here for finishing the project.

I'm thinking that having an adjustment for the graticule / eyepiece is going to be easier than a prism adjustment. If I can get the prism almost correct, fine adjustments can be made with the screws for the graticule/eyepeice.

I also like the idea of using an eyepeice camera to view on a monitor screen. That would be a future improvement.

All good ideas for the weekend coming up! I'll post an update on my end result.

Thanks

Clive Hartland09/07/2020 07:32:12
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2574 forum posts
40 photos

What I wold call collimating the center finder means that you need to rotate the center finnder 180 deg. to see what errors you have in the 2nd. face. This means you need to adjust half on the graticule and half on the mechanical body.

You carry out this procedure until you eliminate the errors, the graticule should stay central in all positions around the degree scale. Remember to clamp the tailstock if doing it in a lathe.

Mark B09/07/2020 08:54:04
47 forum posts
20 photos

Clive, I see your point about collimating having read a little about it.

Going back to your original post here is the prism I am using. It is a prism from a broken pair of cheap binoculars without any prism adjustment for me to take inspiration from!

20200709_083914.jpg

The holder is quite crude and I'm expecting to have to make something different to allow for adjustment.

20200709_083835.jpg

Here is a view of the prism in place. At the moment it is held in the body of the scope by a single scrub screw to keep it fixed - no adjustment possible at the moment.

Looking through the scope, the image is very clear so the prism and optics feel like the right components...

20200709_083744.jpg

Simon036209/07/2020 09:18:21
180 forum posts
63 photos
Posted by Gary Wooding on 06/07/2020 10:38:37:
Posted by Michael Gilligan on 06/07/2020 08:07:26:

Have a look at this, Mark : **LINK**

When I was in my teens, and blissfully unaware of the problems, I dismantled a pair of binoculars to clean them. Even now, many years later, I well remember the frustrating days I spent re-aligning the prisms. But I eventually managed it.

And I thought I was the only one who had made this mistake - mine, after many hours are 'usable' but nothing like 'right'.

@Michael, thank you (once again) for your ability to find relevant information on the web - I don't think I am any slouch on this subject but you are orders of magnitude ahead of me!

Next rainy day task - dig out binoculars and fix - finally!

Michael Gilligan09/07/2020 09:25:21
avatar
15871 forum posts
693 photos

Posted by Simon0362 on 09/07/2020 09:18:21:

[…]

@Michael, thank you (once again) for your ability to find relevant information on the web - I don't think I am any slouch on this subject but you are orders of magnitude ahead of me!

.

I did have a head’s start on you this time, Simon angel

... I knew Ron, and I knew exactly the document I was looking for.

MichaelG.

John Haine09/07/2020 09:37:58
3172 forum posts
171 photos

One point - a Morse taper shank could prove very annoying in practice as you wind the mill head up to fit the microscope, then wind it down to centre the point on the workpiece, then find you don't have enough headroom to take the 'scope out of the spindle without moving the table. May be shorten the taper radically or fit a plain shank for a collet? (Then you find there isn't even enough headroom to remove the collet on the next job!)

Not so much of a problem on the lathe of course.

Clive Hartland09/07/2020 13:49:34
avatar
2574 forum posts
40 photos

Mark B, the prism mount is fine except for one thing. Do not seat the prism flat on the machined surface, mill out a clearance leaving a shelf iether side of the slot so only the edges touch the prism. As for fixing, use thickened shellac . The prism mount needs a hole drilled opposite the grub screw so you can apply shellac to reach the prism. You can also apply shellac under the grub screw.

That type of prism ensures you have a right angle linne of sight through the optical system, when fitted to the prism mount you can swing the prism left and right in the right angle optically, movement backwards and forwards of the mount will give you further adjustment in the other plane.

Clive

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