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WM16B mill

What DRO

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Bernard Reilly07/08/2019 15:44:34
17 forum posts

Hi has anyone fitted a X & Y axis DRO to a Warco WM16B mill. X axis would have to be fitted to work table front edge otherwise Y axis travel would be restricted. Just weighing up the pros & cons.

Thank you Bernard Reilly Glasgow.

Samsaranda07/08/2019 15:59:36
avatar
776 forum posts
5 photos

Fitted X and Y axis DRO’s to my Champion V20 mill, albeit it is not a Warco, the principles are identical, I put my X axis on the front edge of the table purely because I didn’t want to restrict the Y axis. Fitting both axes was straightforward, no problems encountered and the fitting kit which came with DRO’s was a great help. Good luck with fitting it, makes life so easy that you wonder why they don’t come as standard on all mills.

Dave W

Ed Duffner07/08/2019 18:25:16
730 forum posts
61 photos

I have the Warco WM-16 and use a Vertex 100mm vise for most of the stuff I'm doing at the moment. I originally fitted one of the small display type of DRO to the machine from ARC Eurotrade. The X scale was screwed to the front of the table on 20mm deep mounts and the scale would often hit the Y-axis winding wheel.

I've since fitted an Easson ES12B with magnetic scales from M-DRO and the X-scale is mounted to the rear of the table. So far I've not been in a situation where the table has needed to be wound back far enough to cause a problem. It really depends on what you intend to machine and how big the initial part is.

Ed.

Jim Nic07/08/2019 20:49:10
avatar
203 forum posts
107 photos

I also have a WM 16 to which I also fitted magnetic DRO from M-DRO.

The X axis scale is fitted to the front of the table utilising the channel provided for the table stops; I made some extra screws to secure the magnetic track backing. I also fitted a piece of aluminium angle to prevent swarf falling in to the minimal gap between the read head and the track

x axis scale.jpg

The read head is on the bracket originally provided for the table stop.

x axis read head.jpg

The downside is that I now have no table stops but I haven't really missed this facility, I just use the DRO to tell me when I've gone too far.

I made a bracket for the Y axis read head and mounted it on 2 tapped holes in the table carriage and I mounted the track using 4 tapped holes I put in the machine base.

y axis.jpg

The installation works well and has done for 6 years now.

Jim

Martin Whittle07/08/2019 22:26:08
80 forum posts
9 photos

At the Midlands Model Engineering Exhibition last year I had a chat with a helpful gentleman on the Machine-DRO stand. While they do not do a kit specifically aimed for the WM16, they do a kit for the Chester Champion 20V mill, which is basically almost identical.

Anyway, I ordered the kit at the show 10% discount. I had no real problems fitting the kit to the Warco mill, and have been very pleased with it. Some pictures below. The X-sensor is fitted to the front of the table, so there is no loss of Y travel. I think there may be about 10mm loss of X travel to the extreme right due to the Y sensor assembly fouling the X winding handle at the extreme right travel - not an issue for me because the opposite end handle hits the shop wall to the right of the mill first!

wm16 with mdro kit.jpg

x axis sensor on wm16.jpg

y axis sensor on wm16.jpg

Emboldened by this, I later asked whether the kit for the Chester DB10 lathe would fit the WM250 lathe. I was told that it would (but there are 2 variants for different cross-slide designs). Conclusion is that it does fit, and I am very pleased with that kit also! (I did not like the offering I saw once at the Warco sales area, as the cross-slide sensor on that badly obstructed travel of the tailstock towards the headstock end, causing reach problems using a drill in the tailstock chuck. Hopefully Warco have changed that by now). I shall sort out the photos for this later.

Hope this helps

Martin

mechman4808/08/2019 08:23:02
avatar
2432 forum posts
372 photos

I have fitted X & Y axis remote read out scales to my WM16, a straight forward job to do. I made a couple of extension spacers to allow me to use the X axis stops,& fitted an aluminium angle to cover & protect the read out head. The X axis is fitted on the front of my machine so I don't lose any Y travel, has worked fine for me for the past 5 years. Well worth doing.

DRO (1).jpg

DRO (2).jpg

DRO(4).jpg

dro fitting (1).jpg

dro fitting (2).jpg

2013-02-12 dro (6).jpg

George.

Bernard Reilly09/08/2019 20:13:13
17 forum posts

HI thanks al forum members who responded to my post. I now have a fair idea of what is involved in installing a DRO system on my newly purchased WM16 B milling machine.

Bernard Reilly Glasgow.

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