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Member postings for Alan Jackson

Here is a list of all the postings Alan Jackson has made in our forums. Click on a thread name to jump to the thread.

Thread: ER32 frustration
29/06/2020 11:42:36

On my Stepperhead lathe the ER32 collet nut has two hardened discs positioned 120 degrees apart to act to remove the collet. I did it this way to avoid making the eccentric ring. This method has advantages in that it is easy to insert the collet and the hardened discs can be machined to a diameter and thickness to ensure they do not interfere with the concentricity of the installed collet.

Alan

Hardened discs for removal

Thread: Parting off
12/06/2020 18:36:24

With apologies for being flippant I wrote this some time ago

Alan

Vertical Parting Tool

A while ago I tried out a vertical parting tool it worked ok but I must admit I did not give it exhaustive testing to destruction etc.

In order to clarify the operation of a vertical parting tool here is my rather primitive description of how I think it works.

Imagine that you are the parting tool holder whereby your two hands are held straight out from you body. You hands are gripped together and your fists are the cutting edge. You have a friend who represents the metal being cut and he (If you are a front parting tool) pushes down on your hands while you do you best to resist him pushing down. You can see that he can quite easily push your arms down. If you want to now become a rear parting tool you can turn round 180 degrees and your friend would now push your hands upwards still he can easily overcome your resistance to him pushing up. So in order to stiffen you up, say you are frozen solid or have rigor mortise and are wearing a large pair of lead diving boots to anchor you down. When your friend (or should I now say de-parting undertaker) pushes down on you hands he will not be able to move your arms down because they are rigidly fixed to your body and he have to apply more force until you tip forward on you toes. Note that as you tip forward you rotate about your toes moving your cutting tool hands deeper into the metal being cut. If you are now rotated 180 degrees to become a rear parting tool your friend (some friend) now has to apply more upward force until you tip backwards on your heels. Also note that your cutting tool hands now move away from the metal being cut as you rotate backwards on your heels. Now you have to play the part of a vertical parting tool as I am proposing, so you now can be thawed out or de- rigor mortised. So lay flat on your back and push one arm vertically upwards and clench your fist to form the cutting tool. Your friend now has to apply considerably more force to overcome your vertical arm. Your arm will be in direct compression and until your elbow or wrist give way you will have much less a problem resisting his downward cutting force. It will also not matter if you are a front or rear vertical parting tool as long as the rotating force is pushing down on your hands. You can now get up and go back to your work or whatever you were doing. I apologise for being so flippant but I hope it does explain the reasoning.

Regards

Alan

Thread: Tallyho project
10/06/2020 16:19:24

Sorry I mis spelt the Topic title can it be corrected?

Alan

10/06/2020 16:04:11

I have just been watching on youtube the rebuilding of an old sailing ship see

https://www.youtube.com/watch?v=7wdqZwc2Nyo

This is certainly not model engineering but it shows the superb skills in being a shipwright on a wooden boat. Well worh watching

Alan

Edited By Alan Jackson on 10/06/2020 16:09:19

Thread: Colchester chipmaster worm box removal
25/05/2020 11:03:07

Hi Adam,

In MEW No 187 John Connaghan describes how he dismantled and improved the fine feed knock off and dropped worm assembly. This will help you.

Alan

Edited By Alan Jackson on 25/05/2020 11:03:32

Thread: Sort of a Straw Poll
13/05/2020 10:43:14

Leslie,

Tell your son you are going to buy a brand new top of the range luxury car. He may think this is wonderful only to find out that it has probably lost about half its value by next year and so on. Machine tools may not be a financial investment but they will still be returning the interest and entertainment value to you.

Alan

Thread: Power feed for a VM32L mill
21/04/2020 10:43:32

Hi Iain,

This approach might solve your problem;  the worm attached to the stepper motor shaft can be rotated on its eccentric mounting to engage or disengage with the worm wheel on the feed screw. You also get a good reduction drive (say 20 :1) to give a slow speed and high torque. The stepper motor speed seems to be just about right.

Alan

Cross slide stepper drive

Edited By Alan Jackson on 21/04/2020 10:44:03

Thread: A Benchtop Surface Grinder
17/04/2020 15:14:19

Hi all,

I have just seen the latest MEW No 293 ( May 2020). In the magazine is an article I wrote about a Benchtop Surface Grinder and I have realised that I have ommited three photos and this has probably messed up the photo numbering in the article. For this I can only apologise to you the reader and also the Editor.

So in an attempt to put this right I have added the three photos in my album and here. Sorry about this I hope it has not created too much confusion.

photo 9.jpg

Photo 9 Keyway mounted in the vertical support casting

photo 10.jpg

Photo 10 Keyway groove in the vertical column

photo 11.jpg

Photo 11 Motor mounting table

Regards

Alan

Edited By Alan Jackson on 17/04/2020 15:15:27

Thread: Hi From Denmark
28/03/2020 15:39:07

Hi Erik,

Welcome, I am also happy with my old Chipmaster. I have happy memories of working in Esbjerg for offshore platforms.

Alan

Thread: Annealing stainless steel
16/03/2020 16:50:15

The problem with stainless steel is that carbon carbide and chromium like each other too much and at high temperatures form austenite which is a solid solution of one mix. The affinity is so strong that it does not come out of solution very easily. This is the very fact that makes stainless steel stainless, Its the dissimilar mix of ferrite and iron that make carbon steel go rusty.

Alan

Thread: Coronavirus
14/03/2020 10:18:13

I like the advice for shares I once saw, it said

"Buy low and sell high, but if they don't go up, don' t buy them."

Well it worked for me.

Alan

Thread: Hand Wash
04/03/2020 14:56:15
Posted by Derek Lane on 04/03/2020 14:28:37:

Well that is it I am wearing a mask out when shopping do you think I will get some funny looks.

005.jpg

Looks like you are doing an outside broadcast for alien model makers

Thread: What sort of things DO NOT inspire you
22/02/2020 11:02:00

I do not like the reason for doing things in a slap dash manner, excuses like " Quick and dirty" etc. If its worth doing do it well.

Alan

Thread: Did i make the right choice buying an old banger Myford lathe.
18/02/2020 13:04:03

I thought the video was most illuminating, the quality you get for the price you pay was very obvious. The whole machine is just a set of poorly made parts to a set price, even the screws just about fit the threads. By the way how do you pronounce gib? with a hard G or soft?

Alan

Thread: Metric V Imperial Measurement
09/02/2020 12:34:55

America used to say they would change to the metric system if there was a buck in it. Sounds good sense.

Alan

Thread: Rack operated tailstock ?
07/02/2020 15:13:52

I can apply more than enough force at the lathe centre with only relatively light single handed force at the rack handles with either my smaller handle Stepperhead rack or my longer levered Chipmaster rack. Much better generally than a screw feed, and much better for drilling and removing the drill for chip clearance. Look in my albums.

Alan

Edited By Alan Jackson on 07/02/2020 15:27:16

Thread: Old Computers - why do people bother
04/02/2020 19:38:45

Apologies for double posting this on the wrong thread but I have been very happy with the operation of my old Dell Inspiron laptop driving my Stepperhead lathe via DOS and TurboCNC. It operarates on WIN 98 converted to DOS and can perform many operations, threading, profiling, dividing, etc. I do not see why it this system is not used further on converted lathes. It is simple and an inexpensive conversion method for a more electronic operated lathe.

Alan

Thread: Denford Novamill
04/02/2020 15:20:54

I have been very happy with the operation of my old Dell Inspiron laptop driving my Stepperhead lathe via DOS and TurboCNC. It operarates on WIN 98 converted to DOS and can perform many operations, threading, profiling, dividing, etc. I do not see why it this system is not used further on converted lathes. It is simple and an inexpensive conversion method for a more electronic operated lathe.

Alan

Thread: Vickers Bl 8 inch Howitzer cannon of 1917
22/01/2020 09:58:01

Wonderful workmanship

Alan

Thread: Merry Christmas Everybody!
25/12/2019 11:57:30

Happy Christmas to all

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