By continuing to use this site, you agree to our use of cookies. Find out more

Member postings for Michael Cox 1

Here is a list of all the postings Michael Cox 1 has made in our forums. Click on a thread name to jump to the thread.

Thread: Home made cast Aluminium
25/08/2020 18:18:22

I have been melting aluminium and casting for a few years. It is relatively easy to make a propane gas fired furnace to melt aluminium from simple readily available materials. Old aluminium castings are the best source of material but I frequently mix old aluminium extrusions into a melt and this does not seem to be too detrimental. I usually make lost foam castings and these can have complex shapes. For stock for machining I usually cast in old tin cans for the larger diameters (50 mm -75 mm). The can after casting is simply cut and peeled off the solidified aluminium when cold. Smaller diameters are just cast in green sand using a bar of the right diameter as the pattern. The cast material usually machines very well. I once cast a rod from melted drinks cans but this was very gummy and it did not machine well.

To get a good clean casting without inclusions or void it is important to use a flux. I use a product called LoSalt which ios mixture of sodium and potassium chlorides as flux. This is readily available in supermarkets as it intended for people that need low salt diets. I desert spoonful of this in a one litre melt of aluminium brings all the dross up to the surface where it can be readily scraped of usinf a spoon.

I wrote an article that was published in MEW some years ago describing making the furnace and burner and describing some of the casting techniques. There is also some information on my website covering this, see:

**LINK**

Thread: SX1 Mill Motor Shaft
08/07/2020 23:23:57

I did my own belt drive conversion, see:

**LINK**

I hope this helps.

Mike

Thread: Measuring Gears (including pressure angle)
22/06/2020 20:44:50
Posted by Andy Pugh on 22/06/2020 09:33:40:
Posted by Michael Cox 1 on 22/06/2020 07:38:51:

Thanks for your post. Is this an original idea?

It is measuring "Basic Pitch".

I have an excel spreadsheet that does basic gear calculations, and one thing it gives is a "span across N" which can be used to check when the hobbing process has cut deep enough.
I found a reference online that mentioned using the difference between two spans to determine PA, but that only had an equation.

I used my spreadsheet to calculate the numbers for the range of gears shown

However, armed with these phrases, I have actually found a much more extensive table and a more detailed explanation:

**LINK**

Edited By Andy Pugh on 22/06/2020 09:34:26

Hi Andy,

Thanks for the post and the link.

Mike

22/06/2020 07:38:51

Thanks for your post. Is this an original idea? What is the maths behind it?

Regards Mike

Thread: How do I Calculate Pulley Diameter for Timing Belts
23/05/2020 16:12:27

Hi Neil,

You can look up the outside diameter of standard pulleys in manufacturers literature, see for example:

**LINK**.

When I have machined timing belt pulleys I use the given outside dimension for the number of teeth and then cut the grooves to give the require angular pitch.

Should be possible to use the same method to 3D drawing and then print.

Mike

Thread: Rotary Table Chucks
18/05/2020 16:09:37

The most useful chuck I use on my rotary table is an ER32 collet chuck on an MT2 morse taper. This also fits into my lathe using an MT2 to MT3 adaptor. THis is especially useful for gear cutting because you can turn a part to size on the lathe and transfer to the rotary table with no loss of concentricity.

Mike

Thread: CMD10/SeigX1 query
03/05/2020 17:03:26

I made a lever to clamp the quill that does away with the need for a hex key, see:

**LINK**

Thread: DIAMIND DISC
27/04/2020 20:44:34

I am, I believe, the author of the author of the article you are searching for. It was entitled " Re-purposing on old bench grinder" and I think It was published during 2016.There was also a follow up article published a little later entitled "Further modifications to an old bench grinder", I have spent a good part of the day unsuccessfully trying to find my copy of the article in order to give you an exact reference to the articles. I am also having trouble viewing the MEW digital archive so this provided no help.

There is a short write up of the project on my website, see:

**LINK**

If I can be of any further assistance please send me a pm.

Mike

Thread: Anaerobic adhesive question
24/04/2020 08:55:47

For many applications, such as the one being discuss, I prefer to use slow cure epoxy adhesive rather than anaerobic adhesive. This gives plenty of open time and it forms a very strong bond with steel (and most other metals).

Mike

Thread: What to add to molasses solution to prevent mould growth?
08/04/2020 21:24:14

Potassium sorbate is widely used in the food industry to prevent mould growth. Borax (sodium tetraborate) is widely used in aqueous timber treatments to prevent mould growth.

Hope this helps

Mike

Thread: Cable Gland
21/02/2020 09:27:41

Bore out the 6 mm plate just bigger than the nut and then make a smaller panel out of 3 mm steel to cover the hole on which the gland can be attached.

Mike

Thread: Coolant Pump For Bandsaw.
19/02/2020 10:11:47

I use a windscreen washer pump to provide coolant on my minilathe, see|:

**LINK**

The pump has proved very reliable and the simple fabric filter is very effective at removing small particles.

Mike

Thread: A good toolpost drill design
20/01/2020 09:53:32

Hi Chris,

I only have a minilathe and I apopted a different approach using a flexible drive shaft to take power to the cross-slide, see:

**LINK**

I only fitted a 4 mm chuck but if I made it again I would fit a 6 mm chuck as there is more than sufficient power.

Mike

Thread: What Did You Do Today 2020
03/01/2020 09:58:20

Hi Danny,

Having seen the videos of the situation in Oz I wish you, your neighbours and all Australians success in combating the fires. I feel for you.

Mike

Thread: Micro Mill
09/12/2019 10:11:39

I have a Micromill similar to yours. I found there were two annoying problems with it. One was the noise from the gear selector fork that vibrated badly . The second problem was that even a slight overload would cause the default light to come on and sometimes it would blow the fuse. Fortunately the motor control board was never damaged by these slight overloads.

I converted my Micromill to belt drive, see:

**LINK**

The absence of the gear selector eliminate the noise but the main benefit was that since doing the conversion I have had no problems with slight overloads triggering the default light and blowing fuses. I think the stretch of the belts and or belt slippage in overload conditions eliminates shock loading of the motor.

Mike

Thread: hi from Aarhus
21/11/2019 13:28:13

Hej Alf

Velkommen. I used to live in Sweden for a few years and visited Denmark often. Copenhagen is one of my favorite cities. Visited Aarhus a couple of times too.

Mike

Thread: Angel Eyes.
17/11/2019 18:51:54

There are some very cheap stabilised power supplies available from China. This one seems perfect for you application.

**LINK**

Thread: Mike Cox's cone drills in MEW 285 - source?
26/10/2019 10:57:06

As well as Thor's suggestions cone drills are readily available from ScrewFix in the UK, see:

**LINK**

There are other suppliers on ebay which should be accesible globally

Mike

Thread: QCTP
28/09/2019 16:41:53

Ola Celso,

Nice job and as usual you make it look easy.

Mike

Thread: citric acid
23/09/2019 18:16:10

Vitamin C is ascorbic acid.

Magazine Locator

Want the latest issue of Model Engineer or Model Engineers' Workshop? Use our magazine locator links to find your nearest stockist!

Find Model Engineer & Model Engineers' Workshop

Latest Forum Posts
Support Our Partners
emcomachinetools
Warco
EngineDIY
cowells
ChesterUK
Eccentric July 5 2018
Eccentric Engineering
Subscription Offer

Latest "For Sale" Ads
Latest "Wanted" Ads
Get In Touch!

Do you want to contact the Model Engineer and Model Engineers' Workshop team?

You can contact us by phone, mail or email about the magazines including becoming a contributor, submitting reader's letters or making queries about articles. You can also get in touch about this website, advertising or other general issues.

Click THIS LINK for full contact details.

For subscription issues please see THIS LINK.

Digital Back Issues

Social Media online

'Like' us on Facebook
Follow us on Facebook

Follow us on Twitter
 Twitter Logo

Pin us on Pinterest