Here is a list of all the postings robjon44 has made in our forums. Click on a thread name to jump to the thread.
|Thread: Hermes in action - Lost parcel ?|
Hi all, I have told this tale many times, I had a requirement for a 2 jaw chuck & found one advertised by a woodworker who got it in a job lot of woodworking equipment so I purchased it from him, when it arrived by Hermes I was at home, my car was parked outside, my doorbell was working & yet the courier threw it up the drive with such force that the elaborate box that woodworker man had constructed around the chuck was broken open, however being a man after my own heart he had fastened it together with very long woodscrews & maintained its integrity, so no, I wouldn't pay them in washers, not even if you gave me the washers.
|Thread: Aircraft General Discussion|
Hi all, Sunday 1st August, sitting on a bench at Grafham Water, as I am the son of a WW2 Merlin Engine Fitter it is programmed into my DNA to be alerted by the sound of V12 aero engines, a quick scan of the sky revealed a Spitfire & a Hurricane some distance away, climbing, diving, circling & being treated to the sound of that engine taking the load off the propeller in a shallow dive, this carried on for about half an hour, definitely was not expecting an air display out of the blue!
|Thread: Ward Capstan Lathes|
Hi all, not long before I retired, about 5 years ago, as the programmer setter operator of a Colchester Tornado CNC machine ( their only lathe ) I became a little disenchanted with people demanding that I break down a volume job on the auto to make some 1 off, it would in fact have been quicker for me to walk home 3 miles, do the job in my workshop & walk back again! However I did talk them into buying a Ward 3DB for this sort of thing, having found 1 on Fleabay that appeared to be in good nick,(£900) upon arrival its only fault was a small hole in the tray which I repaired with 2 tap washers 2 penny washers & a nut & screw, BUT imagine my astonishment to find that it was also fitted with a copying attachment! Of all the Ward 2,2A,3,3A &3DB models I have seen & or operated that was the only one. Eventually however I was called upon to tread the primrose path of CNC machining which I continued to do for the remaining 45 years of my working life, them campervans don't pay for themselves you know!
|Thread: Holders to use the obtuse corners of C* inserts.|
Back in the day we campaigned 80 degree rhombic turning tools using 12 16 & 19mm tips, we also had holders to use up the obtuse angled corners as well, these murdered things like square or other irregular shaped components in both steel & cast iron & saved the company vast amounts of money! If you are as tight fisted as I am it is perfectly feasible to make your own, don't ask me how I know, set out from positive rake tips in the home workshop.
|Thread: Which type/brand of razor blades stay sharp longest? (cutting card/greyboard)|
Hi all, firstly my grandfather, a butcher by trade never picked a knife up without sharpening with a steel it in a ritual resembling a sword fight, moving on, during our aeromodelling days we stayed on top of scalpel & single edge razor blades by honing with a piece of wood with wet & dry paper (silicon carbide grit) stuck to it, a wizard wheeze I learned was used by bookbinders to keep their home made cutters up to snuff, these days I have certain blades such as deburring 'twirly' tool blades that I frighten with few stokes of a fine diamond file, sets of which are dirt cheap, it is a good idea to black the cutting edge with a felt pen so that you can see that you are aiming at the right place!
|Thread: Old Engine Ads from a bygone era|
Hi all, a very long time ago my friend Jeff was given a Mamod steam engine by a workmate, as his son was pretty mechanically minded we set about giving the little engine a job of work, cue large wooden box to give it some height when standing on the dining table, followed by constructing a crane from Meccano before securing engine & crane on top of the box giving about 4 feet of lift from floor level, drive train by the beautifully crafted Meccano chain sprockets & chain, the little engine gave the young lad many happy hours & a lifetime later he still harks back to it even though he is approaching retiring age & I of course am older than dirt, happy times.
|Thread: Electric Smart Meters|
Hi all, in my last job before retirement there was a very large & old fangled electricity meter bolted to the wall behind my machine, on the adjacent exterior wall was a small bracket with an aerial just a few inches high, I enquired what it was for & was told it was so that the meter could be read from outside the building, a few days later a man turned up wearing the electricity company's uniform & proceeded to read the meter, upon asked why he was not using the remote facility he said "I would if the expletive thing worked!" Boom Boom as Basil Brush would have said.
|Thread: Little nuts.......big fingers.|
Hi all, +1 for clutch pencil collet for this problem, from schooldays onwards always had them to hand, leads for their original purpose ie writing & drawing available in various colours & if you can believe this back in the day the planning, design & drawing offices where I worked used the leads in such enormous quantities that the pencils came free! If you remove the pushbutton there is a cutter inside for reforming the point & to bring it bang up to date, 60 years later I just consulted the large mug next to me on the desk & yes theres still one in there, made by Staedler Mars & of course leads for all the instruments in drawing sets fit.
PS people say I never throw anything away
|Thread: CNC - Easy as pressing a button - Not|
At our local technical college where the workshop was overseen by a man I knew who had worked in my dads office, I could see the attraction as the college paid him £29.75 an hour!, when I had to attend night school there he set me on as his chargehand in a bid to curb the worst excesses of folk who believe you can turn metal with the spindle rotating in reverse, anyroad up they had a small CNC lathe & milling machine to teach the black art on, almost immediately the head of the computer department decreed that he would be the one to do the programming on them, the next time I was there I enquired how the fledgeling CNC department was faring he said that as the 'expert' believed that all movements would be done in rapid traverse he had decreed that the only material it would ever machine would be that nice plastic that is made for beginners to to practice on that turns to powder. In a similar vein another young man just out of his apprenticeship was given to to me to train in the dark arts with a view to becoming my shift partner regaled me with a similar tale, another 'expert' while speaking to him as if he was mentally subnormal demonstrated setting up the aforesaid mill, vice in centre of table holding a square of white nylon, your mission Mr Phelps (cue original theme tune of Mission Impossible by Lalo Shiffrin) rapid traverse from park position in rear right hand corner to start position in 3 axis + spindle start, select fine feed, machine slot with slot drill & return to park position by safe detour, not rocket science then? Well tippy tippy tap tap, press green button & with spindle standing still rapid traverse from RH rear corner to LH rear corner & stop because you have run out places to go, my granny could do better ( she was a turner in an armament factory in 1917 )
|Thread: Mail Scam|
I got one yesterday from the president of the USA advising me that the FBI had discovered a scam had been perpetrated against me & that I was entitled to a refund of 5.5 million dollars for pushing a few buttons, I thought that sounded a bit suspicious.
|Thread: keyless chuck dismantling|
Please sir (unrelated question) what is the lathe visible in the second picture? I have a Pools '38 Special that is very similar in appearance that someone gave me a lifetime ago (in pieces) which I rebuilt on the firms time & capable of punching well above its weight to this day (read many years later) came with faceplate,4" 4 jaw & all its change gears, I only learned recently that it was the only one supplied with a countershaft by them
|Thread: CNC - Easy as pressing a button - Not|
I would say that I have witnessed more than my share of devastating pile ups in the 45 years of CNC machining I racked up, thankfully not of my own creation, all caused by folk who will not prove out new programs, especially those written by people who might easily be replaced by a pencil with a rubber on the end! Back in the days of progams loaded by punched paper tapes (yes that long ago) any tape proven by me had my signature at the beginning of it & in the immortal words of the the Young Giant trained by me who worked on the machine in front of mine "If it ain't got your signature on it I treat it with suspicion". My definition of a short period of time was how long from pressing the green button to having a finger in each ear. The most devastating & costly one I ever witnessed occurred when someone asked our foreman for some advice about the program of a rather large component (read dustbin lid but bigger) written & proven by me, he took a big snatch on his pipe & proceeded to scribble on a piece of paper & handed it over before walking away, as this was before Noise Cancelling Headphones for fighter pilots were invented I was relying on everyday ear defenders, tappy tappy tap tap press green button, launch turning tool turret in rapid traverse (unusual as it was supposed to be an alteration to a boring pass) which smashes into component ejecting it where there was no place for it to go, machine stops dead but not before the two foot wide (vertical) slide that the turret was mounted on breaks in two down the middle causing £10,000 of damage plus cost of machine being out of action for 2 weeks, probably around the time my mantra became "no wonder my nerves are bad"
|Thread: That little elf under the workbench again|
I never used to have fingers like sausages!
|Thread: Avoiding marking / scoring while using fixed steady.|
Hi all seen this method in several textbooks & have tried it out, wrap shim stock in the same way as recommended for greased cardboard, works like a charm & is reuseable so put in small plastic bag & attach it to the steady with a rubber band, then you might be able to find it the next time you need it (I,m just saying because I could lose my own head if it wasn't fastened on)
|Thread: 2-Part Covid Vaccinations|
Hi all, with regard to all the drivel posted on "social" media I think Doctor Jonathan Van Tam hit the nail squarely on the head when he said "when my boiler breaks down I send for a gas fitter", horses for courses then.
|Thread: To oil or not to oil|
Hi all, nobody has mentioned using chainsaw oil, something I learned on here years ago, its thixotropic so only liquid at the cutting point, doesn't fling, drip etc & the bottle I purchased by Stil will last 2 lifetimes in a home workshop.
|Thread: General Aeromodelling Discussion|
Hi all, early in my aeromodelling days after wading through many rubber powered & towline gliders I decided to take up control line as RC was way above my pay grade as I was still at school (main source of income a paper round at 7 shillings & sixpence a week, that's 37.5 pence if I have converted correctly). As I had an experienced flyer friend who lived about 50 yards down the street he offered to show me the ropes (geddit) As he had given away his example of an indestructible trainer we built one & vowed to keep it for posterity or at least until someone else needed one, so one 36 inch long by 3inch sheet of hard balsa cut into 2 pieces glued together edge to edge, rudimentary fuselage & elevator, surface mounted bellcrank system, had a wedge type fuel tank to hand & an AM15 Diesel engine, tip weight arrived at by trial & error, a machine screw with added washers. There was a grass field behind our houses so somewhere to fly it, after a few adjustments we got it to fly straight & level & it was my turn, after a few fits & starts I managed to keep it out of the brown bit & into the blue bit thence starting a long interest in CL flying. It was not long after this that I created our go to "field box" which was a National Dried Milk tin with 2 nails soldered onto it (with the points cut off) to wind the lines on to it & the customary contents, a Valvespout squeeze bottle of fuel, a pair pliars & a piece of rag! At this point I left school & started an indentured apprenticeship as a skilled turner, handy to have access to have every shape size & sort of machine tool eh & more dosh to boot, now the models got bigger & bigger & also the engines, although we preferred combat screamers like the Cleaver & the Dongus & so it continued for many years.
Happy days & tight lines
|Thread: "The Unique"|
Hi all, I was given a Unique indicator by one of my setters during my apprenticeship some 60 years ago, doesn't time fly when your having fun? These days I keep all my measuring equipment in a dedicated section of a sliding wall wardrobe in the back bedroom in case I need to measure something, I tried to avoid measuring things throughout my working life after I discovered they expected me to do it all the time! With regard to the Unique I know I still have it however it has joined the growing number of items that if I want to look for it I stand on the pavement across the road & say "its in there somewhere", stop me if you've heard that one before.
|Thread: Dead blow mallet|
Hi all, as an apprentice operating a shaper in the toolroom refurbishing old school brazed tip copying lathe tools the weapon of choice was a big lead hammer, they of course became politically incorrect although 50 years later I still have one for real emergency's, also a modern rubber coated dead blow item for gentle clobbering of items which need to remain unblemished. Most of these however are a little on the large size for tapping components about on faceplates or gently trueing things up so I have a piece of lead gas pipe retrieved as I was refurbishing the first little terraced house I owned ( other sources are available ) about 7" long it is perfectly suited to the task, if you cannot find such a thing then knock up (geddit) a light hammer with say one copper & one lead head.
|Thread: Aircraft General Discussion|
Hi all, on recent trip to North Lincolnshire went to range at Donna Nook & saw 2 Apache attack helicopters giving targets on the beach some wellie with their 30mm chain cannons, surprised we can afford it these days
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